Honeycomb Fillers Market: Overview

  • Honeycomb fillers are energy absorbing materials with structures akin to honeycombs. They are used to replace base metals such as aluminum and steel. Thus, honeycomb fillers ultimately help lower the overall weight and material costs. Different types of structures of honeycomb fillers are available in the market. However, common features of all structures is an arrangement of hollow cells formed between thin vertical walls. These cells are usually hexagonal in shape. As the name implies, honeycomb fillers resemble beehives.
  • Honeycomb fillers are manufactured using different materials such as aluminum, aramid, thermoplastics, stainless steel, porcelain, and stone depending upon the application. Honeycomb fillers are primarily used in industries such as aerospace, automotive, transportation, and construction owing to their unique characteristics such as high strength.

Manufacturing Process of Honeycomb Fillers

  • A roll of aluminum foil is used as a raw material in order to manufacture honeycomb fillers. Then, adhesives are printed on aluminum foils by using a printer. The foils are then cut into sheets and stacked into piles with the help of stacking machine. These stacked sheets are pressed by heated press that allows adhesives to bond to the sheets of aluminum foil to produce honeycomb blocks. These honeycomb blocks are then cut into slices. The thickness of the slices can be customized by manufacturers of honeycomb fillers. Finally, honeycomb fillers are expanded to conclude the manufacturing process.

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Key Drivers of Honeycomb Fillers Market

  • According to the Paris Agreement, majority of developed and developing countries have joined hands to reduce carbon emission and keep the increase in average global temperature to below 2°C. These countries are shifting toward electric vehicles and producing renewable energy. France is anticipated to ban the sale of petrol and diesel vehicles by 2030. Demand for charging stations increased by 44% in 2018 compared to that in 2017. These moves are collectively propelling the demand for electric vehicles, thereby augmenting the sale of honeycomb fillers in automotive applications.
  • Honeycomb fillers are environmentally-friendly and non-toxic alternatives of wood in the furniture industry. Honeycomb fillers also provide packaging solutions during transportation.
  • The logistics industry in China, Vietnam, India, and Bangladesh in Asia Pacific has been expanding since the last few years. Manufacturers of fragile products such as chemical and glass are concerned about the safety of their assets during shipments. Packaging solutions such as honeycomb fillers are used effectively to safeguard their products from breakage.

Key Restraints of Honeycomb Fillers Market

  • Metal foams such as aluminum, copper, nickel, and alloy foam are used as energy absorbers in automotive applications. Metal foams provide higher strength than honeycomb fillers; however, metal foams are quite expensive compared to honeycomb fillers.

Honeycomb Fillers: End-use Segment

  • Honeycomb fillers are primarily used in aerospace materials. Aerospace materials should be light in weight in order to allow for optimal aerodynamics. Materials used in aerospace applications need to be strong enough to ensure the safety of pilots and passengers and withstand any physical forces and temperature changes at both high-speed and high-altitude flight. Honeycomb filler is used as sandwich-structure composites, where it is sandwiched between two thin panels of carbon material. This form combines both high strength and lightweight features of honeycomb. The panels also help eliminate unwanted airflow and openings.
  • Honeycomb fillers are used in various automotive applications. For instance, they are employed in in cars, military vehicles, buses, commercial vehicles, and motorsports including Formula 1 and touring cars. Honeycomb fillers are applied to interior and exterior of vehicles such as chassis components, wings, and diffusers where these function as energy absorbers. Led by lightweight and high strength capabilities, honeycomb fillers help reduce fuel consumption and overall vehicle weight. This enhances the performance of the vehicle.
  • Honeycomb panels are used in the packaging industry primarily to safeguard consumer products such as LCD screens and industrial products such as automotive parts. Honeycomb fillers are also used as energy absorbers.
  • Honeycomb fillers are also used in tabletops and cabinets in the furniture industry

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Key Manufacturers Operating in Market

Key manufacturers operating in the global honeycomb fillers market include:

  • Hexcel Corporation
  • Plascore Inc.
  • Gill Corporation
  • ALUCOIL 
  • EconCore N.V.
  • Pacific Panels Inc.
  • TRB Lightweight Structures Ltd
  • Samia Canada Inc.
  • Coretex Group
  • HONYLITE
  • FORM s.r.o.

Global Honeycomb Fillers Market: Research Scope

Global Honeycomb Fillers Market, by Product

  • Aluminum
  • Aramid
  • Thermoplastic
  • Others (Stainless Steel, Porcelain, Stone & Marble, etc.)

Global Honeycomb Fillers Market, by End-use

  • Aerospace & Defense
  • Automotive
  • Transportation (Logistics)
  • Construction
  • Others (Packaging, etc.)

Global Honeycomb Fillers Market, by Region

  • North America
    • U.S.
    • Canada
  • Europe
    • Germany
    • U.K.
    • France
    • Italy
    • Spain
    • Russia & CIS
    • Rest of Europe
  • Asia Pacific
    • China
    • India
    • Japan
    • ASEAN
    • Rest of Asia Pacific
  • Latin America
    • Brazil
    • Mexico
    • Rest of Latin America
  • Middle East & Africa
    • GCC
    • South Africa
    • Rest of Middle East & Africa

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