High Pressure Grinding Roller Market - Snapshot

High pressure grinding roller (HPGR) equipment is a modern energy-efficient comminution technology. The high pressure generates a substantial amount of fine material as it causes the boundary weakening in the feed material and formation of micro-cracks. High pressure grinding rollers are now commonplace in the briquetting, cement, diamond, and iron ore sectors. High pressure grinding rollers include two rolls mounted in a sturdy frame. One roll is allowed to float on rails and is positioned using pneumo-hydraulic springs, while the other is fixed in the frame. The feed is introduced to the gap between the rolls and is crushed by the mechanism of interparticle breakage. The world is rapidly becoming more green i.e. energy conscious. The mining industry is seeking ways to reduce its energy footprint since mining and mineral processing are massive energy users. In mineral processing and mining operations, energy is commonly the most high-budget cost item. Grinding, i.e. comminution, is generally the most energy-intensive step between metal and mine. One of the main reasons for using high pressure grinding rollers as a grinding alternative is due to its energy efficiency when compared to conventional crushers and mills. Relatively uniform and determinate loading of the material in the high pressure grinding roller compression zone is helping to improve its efficiency. 

global high pressure grinding roller market

The global high pressure grinding roller market is expected to reach around US$ 604.2 Mn by 2026. The Asia Pacific high pressure grinding roller market incurred the highest share, accounting for US$ 101.6 Mn in 2017. The dynamics of the global high pressure grinding roller market are subject to factors mainly related to the increasing demand for high efficiency and low emission comminution solutions. Asia Pacific, Europe, and South America dominate the high pressure grinding roller market. Additionally, falling ore grades leading to demand for better comminution solutions worldwide has led to the growth of the high pressure grinding roller market. As a result of the ongoing exhaustion of high grade ore bodies, the average grade of ores is falling across the world. Thus, notwithstanding increased comminution activities, the value generated through obtaining the desired mineral after the mining process is reducing. This has caused the operating cost of comminution to rise. At the same time, the cost of commodities and minerals has not grown in the same proportion, thereby putting intense pressure on mining companies. Moreover, with decreasing proportion of the desired mineral in the mined ore, the output of the crushing and grinding process needs to be finer in order to help better extraction. This trend is being observed globally, and therefore the need to deploy high pressure grinding rollers for comminution processes across the world is also growing. In saturated markets such as Asia Pacific and Europe, technologically advanced equipment are mostly preferred for any job. Furthermore, with the introduction of wear abatement technology and significant design improvements, high pressure grinding rollers have undergone successful implementations and pilot demonstrations on extremely tough ores. Factors such as proven operational availability for some of the toughest and hardest ores and improved design have made high pressure grinding rollers attractive in the mining industry. Further, development of metal carbide studs and tiles specifically designed to produce an autogenous wear layer in the equipment are the other crucial factors increasing the use of HPGR in hard rock applications. 

One of the major challenges affecting the growth of the high pressure grinding roller market is its high initial cost and higher maintenance needed. The higher initial capital cost of high pressure grinding rollers as compared to SAG and ball mills especially hampers the growth of small mining sites with low production, since the cost-saving benefits incurred through higher efficiency are often not sufficient to nullify the high investment required in high pressure grinding roller installation. Further, it has been reported that high pressure grinding rollers lead to increased material handling requirements. The use of high pressure grinding rollers also generates an increased quantity of dust. These factors act as a barrier to the growth of high pressure grinding roller market in the mining industry. However, it is expected that further technological advancements in high pressure grinding rollers and cost reduction due to the emergence of price-based competition would lead to an increase in demand for high pressure grinding rollers from small mining projects. 

Use of high pressure grinding rollers in hard rock mining is anticipated to create good growth opportunity for HPGR manufacturers. Till date, high pressure grinding roller technology has not been widely used in the treatment of hard rock due to challenges such as operational availability and wear rates. However, high pressure grinding rollers are becoming increasingly attractive for hard rock ore applications due to the steel media and escalating energy costs. 

Some of the key players profiled in the global high pressure grinding roller market are CITIC Heavy Industries Co. Ltd., FLSmidth, KHD Humboldt Wedag International AG, Metso Oyj, Cast Steel Products, The Weir Group PLC, Thyssenkrupp, Koppern Group, Outotec, and TAKRAF GmbH.

High Pressure Grinding Roller Market - Overview

The high pressure grinding roller market report provides analysis for the period 2016–2026, wherein 2018 to 2026 is the forecast period and 2017 is the base year. The report covers all the major driving factors and key trending topics impacting the high pressure grinding roller market growth over the forecast period. It also highlights the restraints and opportunities expected to influence the market during the aforesaid period. The study provides a comprehensive outlook on the high pressure grinding roller market’s growth throughout the forecast period in terms of revenue(in US$ Mn) and volume (Units), across different geographies, including Asia Pacific, South America, North America, Europe, and Middle East & Africa (MEA). 

The report covers the entire overview of the market including the market dynamics such as drivers, restraints, opportunities, and trends that are predicted to leverage the existing nature and prospective status of this market. The relationship between diverse industries is explained under the ecosystem analysis. Furthermore, the several internal and external factors affecting the high pressure grinding roller market are studied through the industry SWOT analysis. The competitive position of the high pressure grinding roller market is studied through the Porter’s Five Forces Analysis. Additionally, current indicators of diverse macro-economic factors are contextualized under key market indicators. 

The high pressure grinding roller market has been provided in (US$ Mn) in terms of revenue and (Units) in terms of volume, as well as the CAGR (%) for the forecast period 2018 to 2026. The high pressure grinding roller market is a global report studied on the basis of power rating, material processed, application, end-user, and region. Additionally, under the regional sections, the price trend has been incorporated to ascertain the regional impact of the same. The incremental opportunity analysis has been figured out in order to determine the most attractive segment in the coming years. 

The report also highlights the competitive landscape of the high pressure grinding roller market, thereby positioning all the major players according to their geographic presence and recent key developments. The comprehensive high pressure grinding roller market estimates are the result of our in-depth secondary research, primary interviews, and in-house expert panel reviews. These market estimates have been analyzed by taking into account the impact of different political, social, economic, technological, and legal factors along with the current market dynamics affecting the growth of the high pressure grinding roller market. Besides, competition matrix and market share analysis has been included under the competitive landscape to understand the top players’ contribution to the high pressure grinding roller market. Each company is studied on the basis of basic information, financial highlights, revenue highlights of regional contribution and segment contribution, and product portfolio. Additionally, the company strategy and recent developments if any are also incorporated under each company profile section. 

The global high pressure grinding roller market report has profiled the top players having a global presence such as CITIC Heavy Industries Co. Ltd., FLSmidth, KHD Humboldt Wedag International AG, Metso Oyj, Cast Steel Products, The Weir Group PLC, Thyssenkrupp, Koppern Group,  Outotec, and TAKRAF GmbH. 

The high pressure grinding roller market is segmented as below.

Power Rating

 

  • 2 x 100 kW - 2 x 650 kW
  • 2 x 650 kW - 2 x 1900 kW
  • 2 x 1900 kW - 2 x 3700
  • 2 x 3700 kW and above 

Material Processed

 

  • Ferrous Metals and Ferroalloys Processing
  • Non-Ferrous Metals Processing 

Application

  • Diamond Liberation
  • Base Metal Liberation
  • Precious Metal Beneficiation
  • Pellet Feed Preparation 

End-user

 

  • Cement
  • Ore and Mineral Processing

Geography

  • North America
    • U.S.
    • Canada
    • Rest of North America
  • Europe
    • Germany
    • U.K.
    • France
    • Rest of Europe
  • Asia Pacific
    • China
    • India
    • Australia
    • Rest of Asia Pacific
  • Middle East & Africa (MEA)
    • GCC
    • South Africa
    • Rest of MEA
  • South America
    • Brazil
    • Argentina
    • Chile
    • Rest of South America